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Custom Industrial Dust Collectors for Factories

Custom Industrial Dust Collectors for Factories

High-performance dust collection equipment can be customized according to your needs, providing a one-stop solution for various dust pollution issues in factories.

  • Non-standard, customized solutions
  • Wide range of airflow handling capacity
  • Filtration efficiency > 99%
  • Quiet fans
  • Product Detail
  • Product Detail
  • Product Detail
  • Product Detail
  • Product Detail

What Choose SDCAD Industrial Dust Collector

SDCAD provides you with non-standard customized solutions that are perfectly suited to a wide range of industrial dust control applications.

Built from carbon steel and stainless steel, it is capable of stable operation in harsh working environments.

The pulse-jet cleaning cycle is completed in 5 seconds, completely removing dust and fumes.

We offer more than ten types of high-quality filter bag materials. Selecting the right filter bag for your working conditions can significantly extend the service life of the dust collector.

Our dust collection system can handle varying dust loads, achieves a filtration efficiency of up to 99%, and can operate at the highest temperature of 200°C.

High Efficiency Dust Collection Equipment Essential for Industrial Use

SDCAD is a professional manufacturer of industrial dust collectors. We have years of experience in the production of dust collectors, and have accumulated extensive expertise through numerous overseas export projects.

We have strong custom development capabilities. The ability to design a comprehensive dust removal solution tailored to your specific operating conditions, including material characteristics, airflow volume, dust generation points and facility dimensions. And equipped with a new generation of silent fans to achieve efficient noise control, helping you create a green and healthy production workshop.

Our industrial dust collectors are provided with detailed installation manuals and real-time video technical support for free. Please contact us for our one-stop dust collection equipment supply services.

Our Industrial Dust Collector

The SDCAD industrial dust collector can efficiently captures dust, fumes, and powders in workshops.

Pulse-Jet Dust Collector with Fan
Pulse-Jet Dust Collector with Fan

This pulse-jet dust collector is equipped with a stainless steel casing and a rain-proof fan cover.

Vibrating Dust Collector
Vibrating Dust Collector

This stainless steel vibrating dust collector can operate normally in outdoor environments and handle air volume≥1,500 m³/h.

Cyclone Dust Collector
Cyclone Dust Collector

The cyclone dust collector comes in various models, allowing for the selection of the appropriate one to meet different requirements for air volume processing.

Baghouse Dust Collector
Baghouse Dust Collector

We offer custom-designed pulse-jet bag type dust collectors (models MC24–MC240), filtration efficiency exceeds 99%.

Why Choose SDCAD Industrial Dust Collector

Customized Complete Material Handling System
Customized Solutions

We can according to your operating conditions, the types of dust and other factors, customized industrial dust removal solution for you.

High-Efficiency Conveying Bulk Loading System
Wide Airflow Range

Our system’s airflow range is from 1,200–23,040 m³/h and the filtered air speed is 1.0–2.0 m/min. It can meet the air volume requirements under various operating conditions.

Pulse-Jet Cleaning
Pulse-Jet Cleaning

In 0.4–0.6 MPa pressure for 5seconds of fast pulse jet cleaning, with special solenoid pulse valve, can prevent dust from caking and clogging.

Larger Discharge Opening
Thickened and Extended Filter Bags

Equipped with elastic expansion rings to achieve sealing, these bags are wear-resistant and anti-aging, reducing the cost of consumables.

Pressure Protection
Filtration Efficiency >99%

Outlet dust concentration ≤30 mg/m³, fully meeting the industrial waste gas emission standards. The purification performance will not decline during long-term continuous operation.

Quiet Fans
Quiet Fans

Provide a variety of quiet fans, power from 7.5kW to 22kW, suitable for fine or coarse dust production line, closed workshop and high concentration dust environment.

Spray Arm
Versatility

Suitable for use with a wide range of equipment, such as various cement silos and other industrial equipment that generates dust.

High Safety Performance
Safety System

Maintenance platform with galvanized bolts. Fan is equipped with protective grille, cable is set has protective casing, to ensure the safety of equipment.

Efficient Pulse Cleaning System

SDCAD offers customizable carbon steel or stainless steel industrial dust collectors. The square and sturdy body is equipped with a pulse jet cleaning system, and the single cleaning cycle only takes 5 seconds.Our equipment uses compressed air pulses to flush the filter bags, efficiently capturing dust and fumes. The entire unit features a reinforced, wear resistant structure and offers a selection of more than ten types of high quality filter bags. We select the appropriate model based on the working conditions, dust temperature and humidity, and match the equipment to effectively reduce operation and maintenance costs.

Efficient Pulse Cleaning System
Wide Application

Wide Application

Our industrial dust collectors are suitable for fine powders such as flour and can handle various industrial dusts. The equipment can operate continuously at high temperatures up to 200°C, with a filtration efficiency of up to 99%. The air volume can be flexibly adjusted to provide stable dust removal performance.It can be adjusted and configured as needed, and is widely used in industries such as mechanical processing, building materials, chemical engineering and food processing. It meets environmental protection emission standards and ensures clean production.

SDCAD | Your Industrial Dust Collector Partner

Company Advantage
Company Advantage

With years of design experience, we provide one-stop industrial dust collector solutions. Our designers tailor pulse jet baghouse dust collectors to meet your specific needs by considering key parameters such as dust concentration, temperature, humidity, dust abrasiveness, site space, and local environmental emission standards. We offer a comprehensive service chain that includes on-site operating condition assessments, process ductwork layout, airflow calculation, dust collector structural design, filter media selection, manufacturing of the complete unit, standardized packaging and ocean freight, on-site installation guidance, commissioning of the pulse-jet cleaning system, and hands-on training for operators. We help you avoid issues such as insufficient filtration efficiency, frequent filter bag damage, and high energy consumption associated with off-the-shelf models, ensuring the long-term, stable operation of your dust collection system.

Our Successful Case of the Dust Collector

Dust collector for the cooper mine project in Chile
Dust Collector for the Cooper Mine Project in Chile

In view of the high dust concentration of the Chilean copper mine, SDCAD customized a large pulse bag dust collector for the customer. The dust emissions met the local environmental protection standards, and the filter bag lifespan was significantly extended, achieving long-term stable operation.

Dust Collector Project of the Russian Manufacturing Factory
Dust Collector Project of the Russian Manufacturing Factory

The factory of Russian customers has limited installation space,and the dust collector needs to have low noise and stable operation.SDCAD redesigned the equipment based on the on-site layout, achieving efficient dust removal within the limited space, and increasing production efficiency.

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A One-Stop Solution for Industrial Dust Problems

A One-Stop Solution for Industrial Dust Problems

High efficiency pulse-jet dust collector can capture small dust, low power consumption and easy maintenance, suitable for all kinds of factories.

ModelWGM-16WGM-24WGM-36WGM-48WGM-56WGM-64
Filtration area m2101524304050
filter qty( unit)162436485664
Height of filter m1.51.51.51.51.51.5
Array4*44*66*66*87*88*8
Wind capacity m3/h1000-15001500-25002500-35003500-45004500-55005500-6500
Fan power KW1.51.52.2345.5
500t
ModelMC-24MC-32MC-36MC-48MC-64MC-80MC-96MC-100MC-120MC-160MC-200MC-240
Area m2202530405064778096128160192
Wind speed1.0 – 2.0m/min
Wind capacitym3/h1200-24001500-30001800-36002400-48003000-60003840-76804620-92404800-96005760-115207680-153609600-1920011520-23040
Filter bag Qty.24323648648096100120160200240
Filter bag size130x2000mm
Outlet dust concentration≤30mg/m3
Bearing Negative Pressure5000Pa
Working resistance800-1200Pa
Injection pressure0.4-0.6 Mpa
Qty. of Solenoid pulse valve4-72-2.8A4-72-3.2A4-72-3.6A4-72-3.6A4-72-4A4-72-4.5A4-72-4.5A4-72-4.5A4-72-5A4-72-5A4-68-8C4-68-6.3C
Fan power1.5 KW2.2 KW3 KW4 KW5.5 KW7.5 KW7.5 KW7.5 KW11 KW15 KW18.5 KW22 KW
MaterialFeaturePost-processing method
1)Polyester needle feltFAW500g/m2Air permeability8-12m3/m2.minSingeing

Calender

Thick weight1.8mmWork120℃
Instantaneous150℃
2)Polyester waterproof and oil-proof needle feltFAW500g/m2Air permeability12m3/m2.minTeflon coating

Water and oil repellent treatment

Thick weight2.0mmWork120℃
Instantaneous150℃
3)Polyester room temperature coated needle feltFAW500g/m2Air permeability2.4m3/m2.minSingeing

Calender

PTFE Microporous film coating

Thick weight2.0mmWork120℃
Instantaneous150℃
4)Polyester anti-static needle feltFAW500g/m2Air permeability13m3/m2.minTeflon coating

Singeing

Calender

Thick weight1.8mmWork120℃
Instantaneous150℃
5)Middle temperature high-strength needle feltFAW500g/m2Air permeability20m3/m2.minTeflon coating

Singeing

Calender

Thick weight2.0mmWork150℃
Instantaneous180℃
6)Flumes high temperature composite needle feltFAW800g/m2Air permeability15-30m3/m2.minSingeing

Calender

Thick weight3.0mmWork90-280℃
7)Polyacrylonitrile Acrylic Needle FeltFAW500g/m2Air permeability

 

 

18m3/m2.minTeflon coating

Singeing

Calender

Thick weight2.0mmWork150-160℃
8)Domestic Aramid Needle Felt

Metas

FAW500g/m2Air permeability20m3/m2.minTeflon coating

Singeing

Calender

Thick weight1.9mmWork200℃
9)Nomex

High temperature resistant needle felt

FAW500g/m2Air permeability8-12m3/m2.minSingeing
Thick weight1.9mmWork200℃
10)PPS Polyphenylene sulfide needle feltFAW500g/m2Air permeability15m3/m2.minHigh Temperature stability

Singeing

coating

Thick weight2.0mmWork190℃
11)High temperature resistant needle feltFAW950g/m2Air permeability18-32m3/m2.minTeflon coating
Thick weight3.0mmWork260-300℃
12)P84 Polyimide needle feltFAW500g/m2Air permeability14m3/m2.minSingeing
Thick weight2.1mmWork260℃
13)No alkali

Fiberglass needle felt

FAW950g/m2Air permeability20-35m3/m2.minTeflon coating
Thick weight3.0mmWork90-280℃

What Our Client Say

  • After we replacing with this MC type dust collector, now it only takes two to three days to complete one pulse-jet cleaning process, and there is no need to have personnel on duty every day, thus saving labor costs.

     

    Donny Smith
    Donny Smith
    Plant Manager, Australia
  • We filter maintenance downtime has been a problem. After installing SDCAD’ s pulse-jet dust collector, the filter bags are cleaned automatically while the system is running. Our production line operates much more efficiently.

     

    Mark Thompson
    Mark Thompson
    Product Manager, Canada
  • Our mixing plant has limited space, so standard dust collectors didn’t fit. SDCAD customized the system for our site. It runs reliably and has significantly improved our production efficiency.

     

    Abdulaziz Rabiu
    Abdulaziz Rabiu
    Plant Manager, Nigeria
Which factory operating conditions is this dust collector suitable for?

This dust collector is suitable for cement, stone, welding, woodworking, metallurgy and other industries, it can effectively handle dry powder, welding fumes and particulate matter. Both standard and explosion-proof models can be customized to meet specific requirements.

How long is the filter cartridge's service life? Is the replacement process complicated?

The ordinary membrane filter cartridges can be used for 8 to 12 months under normal working conditions and can be removed without tools. It takes only a few minutes for one person to complete the replacement, and both operation and maintenance are very simple.

Are there any noise-reduction solutions available for this device?

Yes, this device is equipped with a silent fan and a sealed casing, and its operating noise is less than 75 decibels. If higher noise reduction is required, a silencer can be installed to accommodate the workshop environment.

How to choose the right dust collector type?

You can select an appropriate dust collector based on airflow, dust characteristics, and the source of dust generation.

Do dust collectors take up a lot of space? How should they be installed when workshop space is limited?

We offer a variety of compact models, supporting vertical and horizontal installation methods, suitable for wall-mounted or floor-standing installations. Small split-type equipment can be customized according to actual needs, helping to save factory space.

Can the air volume of the equipment be customized based on the amount of dust generated in the workshop?

We support custom solutions for airflow and pressure. Engineers can calculate and select the appropriate models based on the factory conditions and dust concentration, so as to achieve a more stable dust removal effect.

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