Why Choose SDCAD Grout Batching Plant
- Two types of equipment are available: mechanical mixers and impact mixers.
- The modular design allows for quick installation and use, as well as rapid relocation to new sites.
- The automation control system, centered around a SIEMENS PLC, continuously monitors the status of various materials.
- The control cabinet (Schneider) meets an IP65 or higher protection rating, ensuring stable operation even under harsh conditions.
- Our grouts are all CE-certified and have been bestsellers for many years.
What is Grout Batching Plant?
A grout batching plant is a piece of equipment used in applications such as foundation reinforcement and tunnel construction, where cement and water must be thoroughly mixed to serve as filling or reinforcement materials. It precisely measures the proportions of cement and various other materials, rapidly mixes them together to ensure uniformity, and continuously delivers the mixture to the job site.
Both “grout” and “slurry” refer to mixtures made by thoroughly mixing powdered materials such as cement or bentonite with water.
Your professional Grout Batching Plant supplier
Our grout batching plant is equipped with an integrated intelligent control system. The equipment can flexibly switch between fully automatic and manual operating modes, making it perfectly suited for both continuous large-scale construction operations and small scale temporary grouting or emergency mixing scenarios. It easily handles a variety of complex working conditions, such as tunnels, ships, and urban construction sites, and can flexibly store and modify custom slurry mix ratios based on different construction requirements, precisely controlling the usage of cement, water, and additives.
We also provide a complimentary spare parts service to promptly replenish worn components, ensuring grout batching plant continuous and stable operation around the clock. Over the years, our grout batching plant has been exported to more than 30 countries worldwide, and we have extensive experience in implementing overseas projects. Choose us to help you consistently produce uniform, high quality slurry and lay a solid foundation for all types of infrastructure construction.
Our Grout Batching Plant Type
A container type grout batching plant is a multifunctional slurry processing system designed with the external dimensions of a shipping container.
Mechanical slurry mixing plants use a robotic arm to mix cement and water. They typically feature a left-right configuration, with the mixer on the left and the holding tank on the right.
The twin-shaft slurry mixing plant is suitable for mixing large volumes of high-viscosity slurry and is typically customized according to specific customer requirements.
The Advantage of SDCAD Grout Batching Plant
We provide the most suitable mixing solution based on the specific material and operating conditions.
we can recommend the most appropriate mixing type and equipment layout based on specific operating conditions.
The sensor accuracy can reach one-thousandth, and the measurement accuracy can reach one percent.
Modular design and integrated packaging allow for quick on-site installation or relocation.
We use a SIEMENS PLC automatic control system that can precisely connect and control every electrical component.
Layout Capabilities of Grout batching Plants in Confined Spaces
Many grout batching plants are constrained by limited space, such as on ships, in tunnels, and on urban roads. In these areas, mixers must be compact and highly efficient. SDCAD can design the dimensions of a slurry plant based on your specific spatial layout, meeting construction requirements within these constraints. The grout batching plant system balances slurry mixing uniformity with continuous discharge efficiency, strictly adhering to on site load, access, and ceiling height restrictions. This helps you consistently meet standards and efficiently complete various slurry construction tasks—such as shield tunneling, water-based infrastructure projects, and urban grouting—even in environments with limited space.
SDCAD Grout Batching Plant Meet Your Various Needs
Our grout batching plant is equipped with two mixing modes—mechanical mixing and impact mixing—to accommodate a variety of construction scenarios. Mechanical mixing has a broader range of applications; its simple structure facilitates daily inspection and maintenance, and its mixing uniformity is essentially on par with that of impact mixing, offering outstanding cost effectiveness under normal operating conditions. Impact mixing relies on the powerful impact force generated by the pump to achieve instantaneous, rapid mixing, resulting in a fine and uniform blend of materials, and is specifically designed to meet the demands of various specialized construction operations. Based on your project requirements, we can recommend the appropriate mixing mode to help you precisely meet your construction needs and reduce operating costs.
As Your Grout Batching Plant Partner
Drawing on our extensive experience in slurry treatment projects, we offer comprehensive, one-stop services ranging from conceptual design to equipment installation and commissioning. SDCAD’s scope of services includes process design, equipment selection, structural design, manufacturing, transportation and packaging, on-site installation guidance, system commissioning, and operator training.
Whether you need a single grout batching plant or a complete material handling, storage, and mixing system, we can provide professional and reliable customized solutions tailored to your specific needs, helping you quickly achieve your project goals.
What Our Client Say
On-site dust control is crucial. During the cement feeding, conveying, metering, and mixing processes, a well-designed grout batching plant and high-quality dust collection equipment are key to ensuring environmentally friendly construction on site
ArthurOur slurry has very high viscosity, and the cement-to-water ratio is several times higher than that of water. After research by SDCAD engineers, we finalized a new mixing configuration and conducted full-scale tests at the plant, achieving the desired results and resolving our primary issue.
HaroldThe whole turnkey package covers bag cement discharging, cement storage, weighing, mixing, agitator, pumping. We will cooperate again for our next foundation project.
Gordon
It’s same shipping cost with general shipping container, 20ft and 40ft are general type container grout batching plant. Smaller or bigger size mixing plant both are provided if need. To be shipping in container or by FLAT RACK.
Big bag cement silo is provided. We provide bag unpacking system, to loading cement from bag to silo. It’s dust free during loading.
Yes. We can recommend the most suitable solution based on your site conditions, stored materials, and process flow.
The SIEMENS PLC is the core of the automatic control system and offers consistent quality. If an automatic control issue arises on-site, the equipment supports full manual control, allowing construction to continue without delay while providing time to resolve the automatic control issue.
The overall design is well-established, and there are few wear-and-tear parts. In addition, the equipment comes with a supply of complimentary wear-and-tear parts to ensure rapid on-site maintenance. If any parts require urgent replacement, most of the replacement parts we use are from international brands and can be sourced locally. For larger projects, we will provide recommendations for replacement parts to ensure continuous on-site operations.
Related Product
Cement SiloDepending on the method of delivery, cement can be classified as bagged or bulk cement. SDCAD offers a variety of cement silos to provide suitable storage equipment based on the delivery method, enabling rapid storage of materials while keeping them dry.
Mud PumpingThe mixed slurry typically needs to be continuously pumped to distant job sites, some of which are several hundred meters away, while others are several kilometers away. High-quality pumping equipment is essential for ensuring continuous construction at the job site.
Grout Filter Presses, Grout Recovery and Cleaning EquipmentTo protect the on-site environment, waste or excess Grout must be recovered or cleaned. SDCAD provides Grout filter press equipment that can recover some of the material while reducing the burden of waste disposal and preserving the natural environment at the construction site.
How to operate the Grout Batching Plant?
The slurry station employs two control modes. The operating manual is a required read before operation. Automated control enables rapid operation and is the standard operating mode. The automated control system is centered around a Siemens PLC and integrates with a computer and touchscreen, allowing for quick and simple operation directly via the touchscreen.
Manual control is also supported; each component is equipped with buttons, knobs, and manual control switches, and indicator lights display the operational status for all key operating conditions. This ensures the equipment operates smoothly under any conditions.
How to clean the Grout Batching Plant?
Grout batching plant typically includes a high-pressure washer for quickly cleaning mixing equipment, pipelines, and construction sites.
In addition, for waste slurry, we provide equipment such as slurry filter presses and washers to facilitate the recovery or disposal of excess slurry in accordance with environmental regulations.
