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Costom Bulk Loading System Manufacturer in China

Costom Bulk Loading System Manufacturer in China

The SDCAD Bulk Loading System is a mobile material handling equipment used for powder, granular materials, or bulk bagged materials into bulk tank trucks.

  • Throughput of 30–120 t/h
  • Precise loading of powdered materials into tank trucks
  • Backpack-style high-suction active dust collector
  • Siemens Smart 2000 PLC control system
  • Why Choose Our Bulk Handling Systems
  • Why Choose Our Bulk Handling Systems
  • Why Choose Our Bulk Handling Systems
  • Why Choose Our Bulk Handling Systems
  • Why Choose Our Bulk Handling Systems
  • Why Choose Our Bulk Handling Systems

Why Choose Our Bulk Handling Systems?

With years of manufacturing and design experience, all design solutions are based on addressing the real pain points of our customers, one by one.

We sell over 50 units annually, with products exported to the United States, Canada, the United Kingdom, and other countries.

Fully robotic welding in our workshop: Consistent, high-quality welding standards

Fully automated paint booth: Ensures uniform and consistent paint thickness

Easy to transport: A single 40-foot high-cube container can hold two bulk feeding systems

Certified to CE, ISO 9001, UL, and CSA standards

 

Your Professional Supplier of Bulk Loading Systems

SDCAD bulk loading systems take care of loading and unloading these materials in the most effective way with a throughput of 30–120 t/h and are commonly deployed in bulk cement loading ,dry-mix mortar plants, cement and building materials industry, port and logistics sectors. The Bulk Handling Systems head is equipped with a level sensor for dust-free, precise loading of powdered materials into tank trucks. The Bulk Handling System is equipped with Backpack-style high-suction active dust collector that ensure no dust escapes during outdoor operations, allowing you to reduce material waste. The Bulk Handling System is equipped with the Siemens Smart 2000 PLC control system with one-touch start and automatic operation,helping you improve efficiency and reduce labor costs. Welcome to contact us for your customized solution.

Our Bulk Loading System Type

Standard Bulk Loading System
Standard Bulk Loading System

The Standard Bulk Loading System is suitable for most bulk powder loading requirements. The Standard Bulk Loading System adopts a reliable structural design and allows you to transport cement, fly ash, and mineral powder consistently. The equipment is compact and easy to maintain, helping you to reduce operating costs.

Customized Bulk Loading System
Customized Bulk Loading System

The Customized Bulk Loading System can be customized to meet your requirements. For example, it can include hydraulically operated height control, electric vibrator on hopper, or air compressor. It can be customized according to your production process and enhance your loading efficiency, weighing accuracy, and environmental performance.

The Advantage of SDCAD Bulk Loading System

We provide the most suitable mixing solution based on the specific material and operating conditions.

High-Efficiency Conveying Bulk Loading System
High-Efficiency Conveying Bulk Loading System

The SDCAD Conveying Bulk Loading System has established a 3-minute process cycle, the maximum conveying capacity can reach 120 metric tons per hour.

Fully Enclosed, Dust-Free Bulk Loading System
Fully Enclosed, Dust-Free Bulk Loading System

Our Bulk Loading System uses a fully enclosed, telescopic loading chute with a built-in dust collector that can effectively prevent dust spillover.

Real-time, precise weighing for high-precision material control
Real-time, precise weighing for high-precision material control

The SDCAD Bulk Loading System integrates high-precision load cells installed at the four corners of the hopper, ensuring precise control of every batch of material.

Customized Complete Material Handling System
Customized Complete Bulk Loading System

Our Bulk Loading System can be equipped with activation hoppers,

weighing sensors, crusher, or hydraulic lifting system to meet your specific production requirements.

High-Efficiency Conveying Bulk Loading System

SDCAD Conveying Bulk Loading System is professionally designed for materials loading. The Conveying Bulk Loading System features a continuous loading process, allowing you to complete lifting the ton bags, cutting the bags open at the bottom with a blade, and conveying the contents into the hopper in one continuous process. Under standard operating conditions, the system can complete up to 20 loading cycles per hour. Each cycle conveys one ton bag, with a minimum capacity of 1 metric ton and a maximum of 2.5 metric tons per bag. The actual conveying capacity can reach 20–50 metric tons per hour.  SDCAD can improve your feed rate and reduce equipment idle time.

High-Efficiency Conveying Bulk Loading System
Fully Enclosed, Dust-Free Bulk Loading System with Precise material control.

Fully Enclosed, Dust-Free Bulk Loading System with Precise material control.

SDCAD Bulk Loading System uses a fully enclosed, telescopic loading chute, allowing you to achieve efficient bulk material loading . Negative-pressure dust collection technology effectively captures airborne dust generated during the loading of cement, fly ash, and other powders which can help you effectively prevent dust spillover, protect the environment, and minimize waste. The SDCAD Bulk Loading System integrates high-precision load cells installed at the four corners of the hopper. Loading automatically stops once the set target weight is reached, allowing you to ensure precise control of every batch of material.

SDCAD Your Bulk Loading System Partner

Company Advantage
Company Advantage

With decades of bulk loading systems and bulk material handling projects under our belt, SDCAD offers full-service engineering from concept to commissioning, including process design, system engineering, equipment selection, structural design, manufacturing, transportation and installation guidance, and on-site commissioning. In addition to system delivery, SDCAD provides you with dedicated after-sales service for bulk loading systems, including long-term spare parts supply, maintenance assistance, and remote technical support. Key components and wear parts on hand help you keep your equipment running strong and downtime low. Whether you need a single bulk loading station or a complete material handling system, SDCAD can provide reliable, tailor-made solutions based on your plant’s requirements, helping you achieve rapid project implementation and long-term operational stability

Call us for high-performance Bulk Loading System

Call Us for High-Performance Bulk Loading System

Get in touch, and our technical team will reply in 6–8 hours, and provide drawings and solutions in 24 hours.

Bulk Bag Unloading System Options

TypeCapacityDistinctive Features
Standard / Mobile30–80 t/hAdjustable support legs; Wheel-mounted design
Mobile30–80 t/hDe-lump breaker; Ladder with safety guardrails
Mobile30–80 t/hDual jumbo bag feeding
Mobile30–80 t/hRound feeding port
Mobile30–80 t/hManual bag removal; Reusable jumbo bags
Mobile30–80 t/hLoad cell weighing system
Mobile30–80 t/hU-type screw conveyor; Activation hopper
Mobile30–80 t/hHydraulic height adjustment; Vibrator; Air compressor
MobileOptionalEnlarged dust collector; Active dust removal
MobileOptionalBackpack dust collector; Active dust removal
MobileOptionalDual blades; Dual jumbo bag feeding
Mobile30–80 t/h1.7 m feeding height; Adjustable screw conveyor; 1.5 m³ hopper

What Our Client Say

  • This stuff has so much made us more efficient at loading cement tankers, and it’s solved the dust problem as well. It operates stably, and the PLC control is very reliable. We have not experienced any clogging issues since installation.

    Msughter Moses Ugema
    Msughter Moses Ugema
  • Engineering support during the installation phase was thorough, and responses were prompt. – Project Manager in Saudi Arabia.

    Todd Miller
    Todd Miller
  • Installation was very easy and it integrates seamlessly into our plant’s environment.

    Nguyentruong Hong
    Nguyentruong Hong
What materials is this bulk loading system suitable for?

This system is suitable for materials such as cement, fly ash, clinker, gypsum, limestone, bauxite, coal, bentonite, quartz, alumina, calcium carbonate, PVC powder, plastic pellets, polyethylene, and soda ash. We customize the system design based on the flow characteristics of the material.

What loading capacities does this bulk loading system offer?

Conveying capacity ranges from 10 to 120 t/h. Loading capacity can be customized according to project requirements and material conditions.

Does your bulk loading system support dust-free loading?

Yes, the system is equipped with a sealed telescopic loading chute and a high-efficiency dust collection system to minimize dust emissions during operation.

Can your bulk loading system move between different loading areas?

Yes, the entire unit is mobile and can be pushed by a single person.

Can bulk loading system fit our tanker truck?

The standard loading height for tanker trucks ranges from 4.2 to 4.5 meters. Please provide us with your tanker’s height, and we will customize the feed height accordingly.

Is bulk loading system easy to maintain?

Maintenance is very convenient. We will provide a set of wear parts free of charge upon shipment. The equipment comes with a one-year warranty; after one year, if any parts become worn or damaged, you can simply replace them with the wear parts we included with the shipment.

Do you provide installation support?

We provide detailed installation manuals and remote technical guidance; depending on project requirements, we can also provide on-site engineering support services.

Related Product

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  • Dry-Mix Mortar Production Line
    Dry-Mix Mortar Production Lines

    A powder processing solution that combines mixing, storage, conveying and loading.

  • Concrete Batching Plants
    Concrete Batching Plants

    An automated concrete production system with integrated bulk cement loading capabilities.

  • Mobile Concrete Batching Plant
    Mobile Concrete Batching Plant

    A truly mobile concrete batching plant capable of producing fresh concrete on-site with its own materials.

1)How to Choose the Right Bulk Truck Loading System?

First, I want to understand the content you’re trying to communicate so I can choose the right materials based on it.

Is the material a powder or a granular material? (Granular means no need for a dust collector, so there’s also a savings on equipment.)

Is it abrasive? (For highly corrosive materials, you can choose between galvanized or stainless steel based on your budget.)

Is it prone to caking? (For materials prone to caking, a crusher can be added.)

Is it food-grade? (For food-grade materials, 304 or 316L materials can be selected.)

Next, you need to assess your desired loading capacity:

Tons per hour

Number of trucks per day

Loading time per truck

Based on this, we can determine the screw conveyor’s throughput and whether to use a dual-hopper, dual-ton-bag simultaneous feeding system.

2) Pneumatic vs. Mechanical Truck Loading Systems?

Pneumatic conveying systems are better suited for bulk material handling applications where the end point is a silo.

For applications where the destination is a tanker truck, bulk loading systems are favored for their portability and limited air supply needs.

3) How to Reduce Dust During Bulk Truck Loading

This is primarily addressed through two measures: first, a backpack-style active dust collector attached to the holding hopper; second, a built-in dust collector at the bulk loading head where the screw conveyor connects to the tanker truck. By equipping both of the areas most likely to generate dust with high-suction dust collectors, dust spillover is effectively prevented.

 

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